TOOL SHOP VSETÍN

PRODUCTION

  • injection moulds and cutting tools
  • piece production

REPAIRS, MODIFICATIONS OF MOULDS AND TOOLS

    • deburring, coating
    • modifications and repairs of shaped parts

 

CLEANING OF MOULD COOLING CIRCUITS

  • removal of limescale, rust and other contamination

  • cleaning of circuits up to 80 l

 

MOULD BLANKING

 

  • blanking press REISS TUS 115
  • moulds up to 4 tonnes

MANUFACTURE OF MEASURING DEVICES AND CALIBRATORS

 

  • custom design of all types of measuring devices
  • preparations for CMM
  • workshop measuring devices
  • calibers
  • fixtures for machining or welding

CAD/CAM

 

  • construction including production documentation in the program
  • SolidWorks
  • CNC machine programming in HSM Works
  • MOLDEX analysis of plastic leakage

EDM STARTER HOLE DRILL

 

  • EDM HUBER RIVER 600
  • drilling of through start holes
  • drilling blind holes of precise depths
  • turnouts 600×400 mm
  • maximum workpiece weight 800kg

POLISHING

 

  • mirror shine
  • technical shine

MILLING

 

  • 3x three-axis vertical centre TAJMAC MCFV 1060 TREND
  • maximum workpiece dimensions: x=950 mm, y=550 mm, z=500 mm
  • maximum load: 1350kg
  • turnouts: x=1016 mm, y=610 mm, z=760 mm

WIRE CUTTING

 

  • 1x CNC wire machine MITSUBISHI FA20-S Advance
  • turnouts: x=500 mm, y=350 mm, z=280 mm max.
  • workpiece dimensions: 1050x800x295
  • max. workpiece weight: 1500kg

TUMBLING OF SMALL PARTS

 

  • OTEC CF 2×18
  • surface polishing
  • deburring

CNC ELECTRODE MANUFACTURING

 

  • production of graphite electrodes on a three-axis vertical CNC milling machine CHMER HE 65 GT

3D MEASUREMENT

 

  • Leader NC8107 Miracle – coordinate measuring machine
  • range X:800mm Y:1000mm Z:700mm
  • table load capacity 1000kg
  • measuring software Rational-DMIS
  • outputs to text and graphical reports to pdf file and QDAS Rational-DMIS measurements according to CAD

REVERSE ENGINEERING

 

  • 3D optical scanning
  • optical scanner REXCAN CS+
  • comparison using SolidWorks, GOM and Geomagic Design X
  • creation of new models and drawings from the finished product scanning is also done at the client’s place

LASER WELDING

 

  • welding of damaged mould shapes, cutting and bending tools
  • repairs of sharp edges on hardened sharp tools
  • repairs of non-conforming products
  • welding of small parts

LASER ENGRAVING

 

  • engraving into moulds
  • marking of production labels
  • advertising items
  • marking of parts

DRILLING

 

  • 2x CNC machine MITSUBISHI EA12D
  • internal dimensions of the working tub – 950x600x350mm
  • max. workpiece dimensions: 900x550x250mm
  • max. workpiece weight: 700kg
  • turnouts: x=400 mm, y=300 mm, z=300 mm
  • distance between table and electrode holder: 200-500mm max. electrode weight: 50kg

TOOL SHOP

VSETÍN

PRODUCTION

  • injection moulds and cutting tools
  • piece production

REPAIRS, MODIFICATIONS OF MOULDS AND TOOLS

  • deburring, coating
  • modifications and repairs of shaped parts

CLEANING OF MOULD COOLING CIRCUITS

  • removal of limescale, rust and other contamination
  • cleaning of circuits up to 80 l

MOULD BLANKING

  • blanking press REISS TUS 115
  • moulds up to 4 tonnes

MANUFACTURE OF MEASURING DEVICES AND CALIBRATORS

  • custom design of all types of measuring devices
  • preparations for CMM
  • workshop measuring devices
  • calibers
  • fixtures for machining or welding

CAD/CAM

  • construction including production documentation in the program
  • SolidWorks
  • CNC machine programming in HSM Works
  • MOLDEX analysis of plastic leakage

EDM STARTER HOLE DRILL

  • EDM HUBER RIVER 600
  • drilling of through start holes
  • drilling blind holes of precise depths
  • turnouts 600×400 mm
  • maximum workpiece weight 800kg

POLISHING

  • mirror shine
  • technical shine

MILLING

  • 3x three-axis vertical centre TAJMAC MCFV 1060 TREND
  • maximum workpiece dimensions: x=950 mm, y=550 mm, z=500 mm
  • maximum load: 1350kg
  • turnouts: x=1016 mm, y=610 mm, z=760 mm

WIRE CUTTING

  • 1x CNC wire machine MITSUBISHI FA20-S Advance
  • turnouts: x=500 mm, y=350 mm, z=280 mm max.
  • workpiece dimensions: 1050x800x295
  • max. workpiece weight: 1500kg

TUMBLING OF SMALL PARTS

  • OTEC CF 2×18
  • surface polishing
  • deburring

CNC ELECTRODE MANUFACTURING

  • production of graphite electrodes on a three-axis vertical CNC milling machine CHMER HE 65 GT

3D MEASUREMENT

  • Leader NC8107 Miracle – coordinate measuring machine
  • range X:800mm Y:1000mm Z:700mm
  • table load capacity 1000kg
  • measuring software Rational-DMIS
  • outputs to text and graphical reports to pdf file and QDAS Rational-DMIS measurements according to CAD

REVERSE ENGINEERING

  • 3D optical scanning
  • optical scanner REXCAN CS+
  • comparison using SolidWorks, GOM and Geomagic Design X
  • creation of new models and drawings from the finished product scanning is also done at the client’s place

LASER WELDING

  • welding of damaged mould shapes, cutting and bending tools
  • repairs of sharp edges on hardened sharp tools
  • repairs of non-conforming products
  • welding of small parts

LASER ENGRAVING

  • engraving into moulds
  • marking of production labels
  • advertising items
  • marking of parts

DRILLING

  • 2x CNC machine MITSUBISHI EA12D
  • internal dimensions of the working tub – 950x600x350mm
  • max. workpiece dimensions: 900x550x250mm
  • max. workpiece weight: 700kg
  • turnouts: x=400 mm, y=300 mm, z=300 mm
  • distance between table and electrode holder: 200-500mm max. electrode weight: 50kg